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2005186big.jpgSystem suitability and fuel supply, storage and delivery are important issues that must be considered. There are also a number of regulations relating to the installation of solid fuel heating systems that apply to biomass systems.

Issues to consider

Before installing a biomass energy system there are a number of considerations that should always be made:

  • Is a biomass system suitable for this application?
  • Is the heat demand likely to be suitable
  • Where is the fuel to be sourced from, and what are its characteristics?
  • Where can the fuel be stored and how can it be delivered into the store?

Regulations

There are a number of regulations relating to the installation of solid fuel heating systems that apply to biomass systems. Many are derived from those originally drawn up for coal and smokeless fuel systems and may be imperfectly suited for modern biomass systems, which can cause difficulties.

These include:

  • BS EN303-5:2012
  • Building Regulations
  • Clean Air Act

Installers

There are a number of different options for having a biomass system installed. These include:

  • Supply and install
  • Supply and install with ongoing maintenance contract
  • Supply and install with fuel supply contract
  • Energy Service Company (ESCO)

System installation issues

Before installing a biomass energy system there are a number of considerations that should always be made including system suitability, fuel supply and storage and delivery of that fuel.

Selecting a suitable biomass system

For efficient, low emission combustion biomass needs to be burned fast, at a high temperature.

Does the system need to provide continuous, low level output?

Although most modern wood chip and wood pellet boilers are designed to allow modulation of the output down to perhaps 30% of maximum output, biomass is not well suited to this mode of operation and if continuous, low level output is routinely required biomass may not be the optimum choice. This also means that it is very important not to over specify biomass boilers.

Handling requirements for seasonal variations

Where seasonal operation varies between high level output for winter heating and low level output for summer hot water, a biomass boiler supplemented by a small gas boiler might offer a suitable combination. This may also allow the biomass boiler to be specified for commonly required maximum output, using the supplementary boiler to meet peak demand required for just the few coldest days of the year as well as summer hot water.

Achieving optimum firing

One way to allow optimum firing is to use an accumulator which allows the boiler to operate at maximum output to heat a large reservoir of water that is stored in an insulated container until required.

Supply of biomass fuel

Whenever a biomass installation is planned the intended sources of fuel should always be included in the planning and the equipment specified accordingly.

If wood chips available

Where there is access to significant resources of seasoned timber residues, recycled timber or a mature local woodfuel supply chain that can readily supply wood chips at 35% moisture content or below, then specifying a suitable boiler that burns low moisture content fuel can mean:

  • A physically smaller, cheaper system
  • Less storage space
  • More efficient transport
  • Less chance of composting of fuel during storage.

If small round wood (SRW)or arboricultural arisings available

Alternatively, if space exists to air dry timber such as SRW, and there is the facility to chip it on site, this may be the optimum choice.

If, however, the system is intended to use arboricultural arisings from local tree surgeons, which will be delivered green and freshly chipped, then the best choice may be to choose a combustion system that is designed to burn green material and recoup the additional cost of the system in lower fuel and storage costs.

Further information about biomass fuels:

Fuel storage, delivery and extraction from the store

Good design of the biomass fuel store, considering delivery and extraction of the fuel, as well as access for maintenance, is very important to efficient, smooth operation of a biomass installation.

Storage

Biomass is a low energy density fuel, and consequently a large volume must be stored on site if unacceptable frequency of deliveries is to be avoided, and sufficient reserve safety margin maintained. There must therefore be a suitable area, sufficiently close to the intended site of the combustion equipment to avoid an unacceptably long fuel feed, creating increased risk of blockages or difficulties, and also accessible to the intended delivery vehicles.

Delivery

The intended delivery method should also be considered. If wood chips are to be delivered by tipper truck, the most efficient method is to tip them directly into the fuel store. This may require a ramp to allow the lorry to back up to the lip of the store, or a fully or semi-underground store.

If wood is to be chipped on site, however, it may be possible to chip directly into an above ground store.


Pellet stoves and boilers

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Pellets offer a clean, free flowing, relatively high energy density fuel that can be conveniently delivered by tanker via a long hose.

Pellets offer a great deal of convenience compared to other types of biomass fuel. Buildings using pellet boilers often have their fuel delivered by lorries (similar in appearance to an oil tanker) able blow fuel directly into a store. Smaller appliances, such as a stoves with integral fuel hoppers, may be better served by bags containing 10 to 25 kg of fuel. Compared with logs and chips, pellets have a high energy density which means that less storage space is required. Pellet systems are often physically smaller than their log and woodchip counterparts.

Pellet stoves

Pellet stoves fulfil a similar role to their log fired counterparts. They are available in a range of sizes from small room heaters to larger units incorporating a boiler able to supply heat to a few radiators or a domestic hot water systems. They usually have an integrated fuel hopper which is filled from a bag. Pellet stoves are available from room heaters of 1.5 to 2 kW up to around 12 kW, above this size a boiler is more appropriate (see below). Some are equipped with timers, remote controls or even systems using text messages to start and stop operation to ensure you always come home to a warm room.

Things you should know

  • All pellets are not the same. Many types of biomass can be pelleted including straw, miscanthus, and cotton waste. While these alternative feedstocks can be useful, it is important to remember that different fuels have different chemical composition and burning characteristics. If your pellet stove has been designed and set up for wood pellets, you should only use wood pellets or risk damaging the stove and voiding the warranty.
  • While you are able to order pellets in small 15 kg bags, you will pay a premium for small orders. If you have the space, it will be more economic to order larger quantities at a time.
  • Are your pellets good quality? Pellets are prone to turning to dust if they get wet or crushed, this will tend to jam in your stove and put it out.
  • Are you in a smokeless zone? If you are and you want to burn wood then your choice of stoves will be restricted to approved appliances (Further information is available here)

Pellet boilers

Pellet boilers tend to be physically smaller than chip fired equivalents as less robust feed and burning systems are needed. Installations are available from around 15kW upwards, there is no significant technological upper limit to installation size (there are a number of power stations in Europe that run exclusively on pellets).

Pellet boilers are available with either a built in hopper, filled manually from bags, or with a separate, bulk storage hopper. The latter allows pellets to be delivered by tanker, down a long pipe, typically just once a year, with the minimum of disruption. Buying in bulk is also cheaper, provided a minimum order size can be achieved, but the additional cost of a bulk hopper, and pellet feed to the boiler may not be justified.

It is very important to ensure that pellet fuel stores are well sealed and do not allow dust to enter the boiler room or other parts of the building. Guidance on designing a fuel store is available here (PDF -2.6 MB), and there is more information in the pellet stores section

Things you should know

  • All pellets are not the same. Many types of biomass can be pelleted including straw, miscanthus, and cotton waste. While these alternative feedstocks can be useful, it is important to remember that different fuels have different chemical composition and burning characteristics. If your pellet stove has been designed and set up for wood pellets, you should only use wood pellets or risk damaging the stove.
  • While you are able to order pellets in small 15 kg bags, you will pay a premium for small orders. If you have the space, it will be more economic to order larger quantities at a time.
  • Are your pellets good quality? Poor quality pellets are more prone to turning to dust if they get wet or crushed, and this will tend to jam in your stove and put it out.
  • Are you in a smokeless zone? If you are and you want to burn wood then your choice of stoves will be restricted to approved appliances (Further information is available here)

Log stoves and boilers

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Logs are a well established traditional fuel. They can be burned in conventional stoves or in more sophisticated boilers.

Log stoves

Stoves are a widely available, simple technology. They are considerably more fuel efficient than open fires, and can be found in a wide variety of different shapes, sizes and designs. If you are keen to heat your house with woodfuel on a limited budget this is probably the cheapest option. Even if you only use a stove instead of your normal heating method for two weeks at either end of your heating season, you are still making an important contribution.

Things you should know

  • Logs have grown in popularity during recent years, so many installers have a waiting list for installation
  • If you don’t already have a chimney you will need to have a flue installed at the same time. This can cost as much as the stove itself. Even if you do have an existing chimney it may need lining.
  • Where do you intend to get your fuel from? See our fact sheet on heating with logs for more information.
  • Are you in a smokeless zone? If you are and you want to burn wood then your choice of stoves will be restricted to approved appliances (Further information is available here)
  • It is important that your fuel is dry (most manufacturers specify 20-25% moisture content (wet basis) or less)
  • Many softwoods and hardwoods make excellent fuel provided they are dry. Softwoods spitting is far less of an issue in an enclosed stove or boiler than on an open fire

Log boilers

Log fired boilers are a logical step up from stoves. They range from systems designed for hot air space heating to be used in workshops, run on off-cuts, to boilers designed to run domestic heating and hot water. While some systems are at the basic, simple end of the market, employing robust, reliable technology, some boiler systems are highly efficient, with sophisticated controllers offering the option of zoned heating.

Things you should know

  • Log boilers are almost without exception batch fed, this means that they operate with an accumulator tank. This allows the fuel to be burned efficiently at high temperature andallows for flexibility in heating demand and heat production.
  • The system itself and bulky fuel mean that these systems are usually relatively large for the amount of heat they produce; it may be necessary to consider installing it in a shed outside the property it is to heat.
  • Because of the bulk of the fuel used and the necessity for manual loading these systems are not suited to very large installations. Log boilers up to 80 kW are readily available
  • Are you in a smokeless zone? If you are, then your choice of wood boilers will be restricted to approved appliances (Further information is available here)
  • Logs can be a significant commitment in terms of moving material by hand. Ask yourself whether even if you are able to move them at the moment, is it realistic to expect that you will be able to in ten or twenty years time?

Woodchip boilers

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Woodchip fuel is suited to larger scale systems, and can be particularly useful on sites that include areas of woodland.

Woodchip boilers

Wood chip boilers are most appropriate for medium and large scale installations. Buildings that currently use wood chip boilers include blocks of flats, visitors centres, office buildings and even airport terminals. It is very important to ensure that wood chip boilers are supplied with the appropriate type of fuel. This will vary between boiler types and sizes. The two most important variables are particle size and moisture content. Wood chips that are too large or too wet for example, can jam the fuel feed system, reduce the efficiency and reliability of the boiler or cause the control system to trip out. More information about fuel standards can be found here.

Wood chips can be produced from round wood by using specialised wood chippers. These are designed to produce a uniform size of chip that works well in automated fuel feed systems. There is a large number of wood chip suppliers around the country, alternatively if the boiler is going to be installed on a farm or other site with its own woodland it may be possible to use this resource to provide at least part of the fuel requirement. The use of a specialist, contract chipper service can avoid the need to buy a chipper.

Since wood chips require less processing than pellets and less manual handling than logs, they can be an extremely energy efficient use of biomass. Country estates, farms and other sites where there is woodland near to the point of end use are particularly well suited to wood chip systems. Many of these sites also find that they are able to offset forestry and heating costs within the organisation.

Things you should know

  • System size – most chip boilers are quite large, they are available down to around 25kW, but most manufacturers don’t produce systems below the 40kW mark.
  • Wood chips can be produced to different size and moisture content standards, are a highly variable fuel, you need to have a good idea of the fuel specification for your boiler and make sure it matches the fuel you have available.
  • Fuel containing contamination such as mud and stones can increase wear and tear on fuel feed and boiler components and well as reduce efficiency. Make sure the fuel you use is free from contamination. Due to processing methods, contamination tends to be more of an issue with chip than other fuel types. Fuel needs to be clean. Mud, stones, paints, varnish, other wood treatments, ply wood, chip board, etc. will have an adverse affect on your boiler and may well lead to increased wear, emissions, and reliability issues. Using treated wood as fuel could mean you are breaking the law. If you want to use treated wood make sure you comply with the waste incineration directive.
  • How will you feed the boiler? Have you considered transport and fuel delivery? The chip will probably be delivered in a large lorry and the most efficient way of unloading is to tip. Do you have appropriate access?
  • Design of the fuel store is critical and can form a significant part of the project cost. However additional expenditure at the outset can pay dividends for the lifetime of the store. Delivered fuel cost will often be influenced by the time taken to deliver, and the ability to accept fast delivery from an ordinary tipper truck will bring both lower price, and a greater choice of suppliers
  • Are you in a smokeless zone? If you are and you want to burn wood then your choice of boilers will be restricted to approved appliances (Further information is available here)

Installers of biomass systems

These include suppliers of systems that also handle their installation and may also supply the fuel and energy supply companies (ESCOs) that contracts to supply heat and may install, own and maintain the boiler

Supplier/installer

These supply and install a system. They may include a service contract to provide maintenance support, may sub-contract to local engineers, or may leave it as the responsibility of the purchaser. The user is then responsible for ensuring adequate supplies of suitable quality fuel. If inappropriate fuel is used which causes difficulties or a failure this can lead to disagreements over responsibility

Supplier/installer with fuel supply contract

Not only do these supply and install the system, but also undertake to supply the fuel. This offers the purchaser confidence that suitable fuel will always be available, and also allows the installer to ensure that only suitable fuel is used, thus minimizing the chances for fuel related failure. This cuts down on warranty repairs and helps ensure satisfied customers

Energy supply company (ESCO)

Instead of supplying a boiler or fuel to the end user, an ESCO contracts to supply heat. The ESCO may install, own and maintain the boiler, or may sub-contract some or all of these, however it is responsible for ensuring heat is always available as required.

Contracts will usually contain a penalty clause if heat becomes unavailable for whatever reason.

Heat used is usually metered on the basis of hot water flow rate and the temperature difference between delivery and return temperature.

Because fuel supply is decoupled from heat supply the ESCO is free to choose the optimum combination of fuel based on calorific value, price and availability, and can negotiate for a reliable supply, potentially working with a number of suppliers.

The ESCO will also be responsible for ensuring any maintenance takes place as required and any faults or failures are rectified as soon as possible to avoid penalty payments.

The ESCO model effectively allows the final user to be ignorant of any practical details of the heating system, including the fact that it uses biomass fuel. It is particularly suited to installations where multiple units are supplied from a single boiler, such as district heating, site or large building installations

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